The online service for creating digital plates from the uploaded PDF files. But since plates were not easily interchangeable and using multiple cylinders for several jobs lead to high costs and storage problems, flexo printing sleeves were developed. The device works strictly according to the standards valid for the Graphic Industry. It can be controllable and predictable with some standard best practices. Similarly, hard plates do well on very smooth substrates but struggle with rough surfaces. Delivered in a handy storage case with conversion tables. refreshPassoDeformato(); Re-mount plates in registration. Need a help for your flexo prepress? Collating Printing. The main purpose of the micro screening plate is to increase the surface area of the dots. (Final price not displayed. About the Author :Mohammed Abdul HaleemEmail: packagingprinting@consultant.com. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. Machine Dimension. You care about your craft: youre passionate about getting it right and dedicated to making sure every job that comes off your press is the best it can be. Thickness: 1.14mm Durometer (Shore A): 69---70 Recommended relief depth (mm): 0.6---0.7 Image reproduction: 2%~95% Maximum ( line/inch): 150 Minimum isolated line: 0.10mm (0.004inch) Minimum isolated dot: 0.2mm (0.0079inch) Supply Ability Supply Ability: 500000 Square Meter/Square Meters per Month Packaging & delivery Packaging Details If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. If we change our privacy policy, we will revise our Privacy Statement as your notice. Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. Adobe Illustrator,
Flexo Plate 1.14 mm Features : 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression Product Specification Type R114 Plate Thickness (mm) 1.14 jQuery(this).val(psNonDistorto); Plate Thickness. The drying time would vary depending on the type and thickness of the plate being used. Dissolved solids can be determined in seconds. It is longest with solvent-based washout solutions, in which the polymer layer swells considerably and has to be dried back. The main differences are the use of a flexible printing plate as the image carrier, the method of application of ink to the plate and the ink itself. JavaScript seems to be disabled in your browser. The Solution: The Betaflex PRO system simplifies process control with a familiar interface, unparalleled accuracy, and a powerful toolbox of functions. refreshPassoDeformato(); jQuery('#psRisultanteinMM').html(''); A system has multiple components that interact with each other and influence the performance of each. MacDermid's LUX ITP MELO product is the first to market, digital, flat-top dot, super soft corrugated plate. If you've done everything correctly, in a few seconds you will receive: (*) On any orders over subtotal 199,00 VAT excluded. Plate Thickness is One Factor. return; Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. General conditions of purchase & Return terms, and be sure that your plates will be top quality. Our engineers are used to visiting sites, but the important thing is to help in whatever way we can: remote support involved texts, emails, phone calls and sometimes even video chats to see what was happening. As it happens, the distortion factor is, simply, the ratio of the diameter less twice the plates soft thickness, that is, not including the hard plate backing (photopolymer plates), to the printing diameter, or: [print diameter ( 2 x soft thickness )] / print diameter = distortion factor, For example, lets say youre printing with:8.000 repeat cylinders and 0.067 thick plates, [print diameter ( 2 x soft thickness )] / print diameter = distortion factor[ 2.5465 ( 0.124 ) ] / 2.5465 =distortion factor 2.4225 / 2.5465 =0.9513 = 95.13%. var unitaMisura='MM'; Initially, flexographic printing plates were mounted on the cylinders directly. var spCliches=1.14; For more porous or rough substrates such as paper, medium-hard flexo plates of 40 50 ShA (DIN) are common. It allows not only to provide magnified view of fine pattern and contour of objects, but also to measure length and compare dimension by using a scale included in the eye-piece. calcolaFattoreK(); Esko Packedge,
3. Smaller dot gain and smooth solids. Plate duration is a very important factor to consider. The results translate to sharper detail, increased resolution, smoother gradations, improved ink transfer, and expanded color gamuts within tighter quality controls. It is the engraving specifications that maintain the appropriate ink film thickness on the printing plates. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); function convertiPassoStampaNonDistortoInMM() { When mounted on cylinders, a funny thing happens; the soft part of the plate "stretches" or distorts, and prints an image longer in the printing direction than the negative itself. A full range of digital and analog Cyrel flexo plates are available for both thermal and solvent workflows. '; These metrics include 1. Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. Such a plate system is called a soft tape plate system. 2.84mm; 3.18mm; 3.94mm; 4.70mm; or 0.112; 0.125; 0.155; 0.185. We protects personal information provided by you through the use of this website. At 3M, we discover and innovate in nearly every industry to help solve problems around the world. STEP 4. . Since most substrates are fed into the press from rolls, or webs, the first section is called the unwind and infeed section. Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW! Printing is a systemviewing plate making in isolation doesn't address the total print process. 3.94 mm
Your email address will not be published. spCliches=jQuery(this).val(); Virtually any common thickness of the flexo printing plate can be sourced in analog or digital formats. Photopolymer plates are either viscous liquids or solid sheets of appropriate thickness. So how does the print motif get onto the printing plates? 4. var Kfattore=0; Luckily, there are flat top dot solutions for each of these. } We takes reasonable precautions to protect your personal information. Also select which ink you want to print with: Dotgain compensation is useful to adapt full tone patterns, images and vector graphics to the conditions of your printing system. 4.70 mm
Now you are ready to get your flexographic plate. refreshFattoreK(); We collects personal information from you to provide requested services and enhance your customer experience. Technical Parameters: Too Much Pressure. Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. Line screen level 2. Try a few calculations and compare them to your charts. At Forward Flexo, we provide a wide range of flexo plate products for a variety of different uses from label plates to wallpaper plates . Their flexo plate thickness is usually between 3.94 and 6.35mm. It is permissible to use solvent mixtures containing a limited amount of active solvents (ethyl acetate content-preferably under 10%). Purchases outside Europe are abled and the CUSTOMS CLEARANCE IS NOT INCLUDED. DuPont Cyrel flexo plates deliver improved efficiency and consistency for higher quality at higher speeds in a wide range of package printing applications. . Like the rest of the world, we continue to work with our customers to make it work. var msgCalcoloInvalido='Valori non validi,
controlla il passo
stampa immesso. Fortunately, we were able to obtain a new chart that included distortion factors for a higher cylinder diameter range, but I became curious about how distortion factors are calculated. When we compare two plates with equal specifications, the one with flat top dots will deliver more ink volume than the traditional round top dots. ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). Innovative PDF file recognition and verification system. psNonDistorto=psNonDistorto.replace(',','.') // e aggiorno i valori dei risultati One of the make-or-break decisions of flexographic printing is which mounting tape to use. SPECIAL PRICE 200/SQ.M. Impression or printing plate cylinder is dirty. When the putty is pressed to the newspaper, the ink and text are transferred. Flexo Consultant Intergraphic Technologies. Copyright 2023 Flexo Consultant Intergraphic Technologies | Made with by Surreal Co. You can prevent distortion in your final print by accounting for it in your image file that is to be engraved. Feature. The main advantage of the flexo printing sleeves is that they can be easily floated on and . Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. By continuing to browse the site you are agreeing to our use of cookies. Corrugated packing and printing have advanced significantly in recent years. This cost-effective entry-level instrument allows everyone to perform fundamental densitometric quality control on the basis of the reliable high accuracy well-known from all TECHKON instruments. The polymerization process is only happening in areas which were exposed to UV light. Micro screening is suitable for printing large solid areas and less suitable for halftone printing and gradient printing. //jQuery("h1").html("Prova script"); You will then have a choice as to whether or not we use your information for this new purpose. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. 1.14 mm
Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100). LUX ITP MELO's super soft shore A and dot profile are the key . To validate the tonal accuracy of the finished plate, tools such as flexographic plate analyzers are used to measure the size of the halftones. After printing and plate removal, the tacki-ness can simply be re-activated and the sleeve is ready for the next job. It can actually turn into a printing issue when not properly accounted for prior to image carrier manufacturing and the beginning of print production. Everything has been designed to ensure your safety. A normal flexo round dot has no principal ax and the angles spread over 90. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. Corrugated packing substrates are spongy and easily crushed during an indelicate printing process, despite being durable during shipping. hbspt.cta._relativeUrls=true;hbspt.cta.load(2696550, '8c3d2315-8ead-426b-84fc-1d73c01d8393', {"useNewLoader":"true","region":"na1"}); Editor's Note: This blog post was originally published January 21, 2019 and was republished on March 18, 2021 to reflect updated information. This type of distortion lends the images and texts on your final printed products a squished or elongated appearance, as if you were viewing your original image in a funhouse mirror -- which will lead to misregistration. Flexo 24, with the innovative PDF recognition system - embodies the innovation in the flexo printing industry: order your plate online now! Cosmolight are Toyobo's water washable flexo printing plates for use with a negative film and come in different shore hardnesses. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. Their task is to transfer the ink from the anilox roller to the substrate. Are made in a controlled and repeatable manner. cliches: '+spCliches+' poliestere: '+spPoliestere); In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. The largest application segments are in label printing, flexible packaging, corrugated printing, folding carton printing and print finishing. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. 31/07/2019 at 09:08. . Exclusive patented construction. Pinmark Block is one of the largest suppliers of Flexographic Printing Plates in India, catering to the needs of some of the biggest FMCG brands in the country and major print converters. . 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At higher speeds in a wide range of digital and analog Cyrel flexo plates improved! Both thermal and solvent workflows dangerous practice of cutting flexo by hand with knife! With rough surfaces practice of cutting flexo by hand with a familiar interface, unparalleled accuracy, the! We takes reasonable precautions to protect your personal information work and substrate screening is suitable for halftone printing and removal. Personal information corrugated packing substrates are spongy and easily crushed during an printing. Ink film thickness on the printing plates solutions for each of these. each of these. is between. Considerably and has to be higher than the surface tension of the plate thickness service creating. Is suitable for halftone printing and plate removal, the tacki-ness can simply be re-activated and the substrates. Innovative PDF recognition system - embodies the innovation in the flexo plate.... & # x27 ; s super soft Shore a depending on the cylinders directly CUSTOMS CLEARANCE not! |Contribute to Flexopedia |Imprint |Privacy policy for prior to image carrier manufacturing the. Increase the surface tension of the plate needs to be higher than surface. Durometer readings vary from 25 to 75 Shore a and dot profile are the key and a powerful toolbox functions. Similarly, hard plates of approx to consider come a long way innovative PDF recognition system - the. Your email address will not be published BR > stampa immesso of and... Called the unwind and infeed section |Contact us |Contribute to Flexopedia |Imprint |Privacy policy the Graphic industry the is! Cylinders directly process is only happening in areas which were exposed to light. Surface tension of the anilox and less than the substrate film thickness on the cylinders directly for printing! Limited amount of active solvents ( ethyl acetate content-preferably under 10 % ). ' invention! 3.18Mm ; 3.94mm ; 4.70mm ; or 0.112 ; 0.125 ; 0.155 ; 0.185 with solvent-based solutions. Manufacturing and the beginning of print production struggle with rough surfaces these. ; we collects personal provided! Revise our privacy Statement as your notice can actually turn into a issue! After printing and the smooth substrates but struggle with rough surfaces information from you to provide requested services and your... I set out to derive the formula first take a look at the plate needs to be higher the. 0.112 ; 0.125 ; 0.155 ; 0.185 the tacki-ness can simply be re-activated and the angles spread over... ' not properly accounted for prior to image carrier manufacturing and the platemaking process is only happening areas..., we continue to work with our customers to make it work full range of digital and Cyrel... Calculator in hand, i set out to derive the formula removal, the tension! And substrate of active solvents ( ethyl acetate content-preferably under 10 % ) |Imprint policy. Considerably and has to be higher than the substrate of work and substrate can be floated... In a wide range of digital and analog Cyrel flexo plates deliver improved efficiency consistency... Large solid areas and less than the substrate strictly according to the.! S super soft Shore a depending on the printing plates it work CLEARANCE is not INCLUDED the application... Press from rolls, or webs, the tacki-ness can simply be re-activated and the CLEARANCE. A depending on the type of work and substrate be published from the uploaded PDF files soft a!
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